Before formulating a purchase plan for overhead cranes, it is necessary to first determine the budget. However, the cost of installing one overhead crane in thermal power plants varies due to various factors, and specific numbers cannot be provided. Generally speaking, installation costs may include expenses for equipment procurement, transportation, lifting, positioning, electrical system connection, safety protection measures, debugging and testing, operator training, and other aspects. Among them, the cost of equipment procurement varies due to factors such as brand, specifications, and quality, and the specific price needs to be negotiated and determined with the supplier. Other expenses also need to be evaluated and budgeted based on actual circumstances.

To ensure the installation quality and safety of the crane, it is recommended to conduct comprehensive planning and budgeting during the installation process, and select an experienced and qualified professional team for construction and supervision. At the same time, attention should also be paid to equipment maintenance and upkeep to ensure its long-term stable operation.

Possible problems and solutions encountered during the installation of one overhead crane in thermal power plants

Site planning and preparation:

Problem: The ground at the installation location of the crane may be uneven, making installation difficult.

Solution: Level and reinforce the installation site to ensure that the ground can withstand the weight of the crane and the vibration during operation.

Crane size and weight:

Problem: The crane may be too large to pass through the doors or passages in the factory area.

Solution: Pre measure the dimensions of the doors and channels, and choose the appropriate crane model or modify the channels according to the actual situation.

Lifting and positioning:

Problem: The lifting and positioning of the crane may not be accurate, resulting in an offset in the installation position.

Solution: Use professional lifting equipment and tools to ensure stability and accuracy during the lifting process. Meanwhile, use measuring tools to ensure accurate positioning of the crane.

Electrical system connection:

Problem: The electrical system of the crane may not be compatible with the power system of the thermal power plant.

Solution: Use appropriate cables and adapters to ensure compatibility between the electrical system of the crane and the power system of the thermal power plant.

Security measures:

Problem: The crane may not have sufficient safety measures during installation.

Solution: During the installation process, ensure that all personnel wear protective equipment such as helmets and gloves, and set up warning signs and protective barriers in the work area.

Equipment debugging and testing:

Problem: After the installation of the crane is completed, it may require multiple debugging and testing.

Solution: Conduct a comprehensive inspection of the crane according to the prescribed testing process to ensure that its performance and safety meet the expected standards.

Operator training:

Problem: Operators may not be familiar with the operation of the new crane.

Solution: Provide training courses for operators to ensure they are familiar with the operation and maintenance points of the new crane.

Environmental protection and emission requirements:

Problem: The operation of the crane may produce pollution such as noise and exhaust gas.

Solution: Use low-noise, low emission engines and equipment to ensure compliance with environmental requirements. At the same time, regular equipment maintenance and upkeep should be carried out to ensure its normal operation.

Maintenance and upkeep plan:

Problem: No detailed maintenance and upkeep plan has been developed for the new crane.

Solution: Based on the usage of the crane and the manufacturer's recommendations, develop a detailed maintenance and upkeep plan and ensure regular execution.

Safety supervision and review:

Problem: Lack of safety supervision and audit mechanisms for cranes.

Solution: Establish a comprehensive safety supervision and audit mechanism, regularly inspect, evaluate, and audit cranes to ensure their safety performance meets standards.

The process for installing one overhead crane in a thermal power plant is as follows:

Civil construction: including the pouring of steel bars and concrete, providing a foundation for the installation of cranes.

Main structure installation: including ground splicing steel beams, vertical steel columns, hoisting steel beams, connecting secondary structures, etc.

Track installation: The track is the foundation for the operation of the crane and needs to be installed according to the design drawings, and precision adjustments such as horizontal and straightness should be made.

Installation of walking mechanism: The walking mechanism is an important part of the crane, responsible for supporting and moving the crane. During installation, it is necessary to ensure the stability and accuracy of the walking mechanism.

Bridge crane bridge beam assembly: The bridge bridge beam is the main structure of the crane and needs to be assembled according to the design drawings, and adjusted and fixed accordingly.

Installation and debugging of various gears and connecting shaft brakes: These components are important parts to ensure the normal operation of the crane and need to be installed and debugged according to the design drawings.

Joint debugging: After all components are installed, joint debugging is required to check the overall performance of the crane and the coordination of each component.

Load test: To verify the load-bearing capacity and stability of the crane through load test.

Anti corrosion treatment: Apply anti-corrosion treatment to the crane to extend its service life.

Handover acceptance: After all work is completed, a handover acceptance is required to ensure that the crane meets the design requirements and is safe to use.

It should be noted that the above process is for reference only, and the actual installation process may vary depending on specific engineering requirements, equipment specifications, and suppliers. It is recommended to carefully read the equipment manual and construction drawings before installation, and communicate with professionals to ensure installation quality and safety.

Each type of material can and must be handled differently to perform operations more efficiently and not damage what is lifted or transported. For this reason, it is necessary to have specific industrial material handling equipment for each process.

What are the systems of material handling?

Material handling is the movement, protection, storage, and control of materials and products throughout manufacturing, warehousing, distribution, consumption, and disposal.

Material handling equipment typically falls into one of these categories:

• Storage and handling equipment.
• Industrial trucks.
• Engineered systems.
• Bulk material handling equipment.

These categories apply to various needs that one may encounter in a warehouse environment.

Mechanical handling systems refer to the equipment that manages product storage and movement. They are essential to provide an efficient and consistent product distribution service.

Crosby Airpes’ industrial material handling systems provide custom functions adapted to warehousing or transportation needs.

Single beam overehad crane bridge cranes 5 ton for overhad shop crane

LDA Sinlge Girder Overhead Crane is widely used in plants warehouses, material stocks to lift goods. It is prohibited to use the equipment in the combustible, explosive or corrosives environment.

LDA Sinlge Girder Overhead Crane has two operational methods, ground or operational room which has open model and closed model and can be installed on left or right side according to the practical situation. And the direction of entering the gate has two forms, sideway and ends in order to satisfy the users' Choice users' different conditions.

Contact us for more information

15 ton double girder overhead crane european type electric bridge crane

15 ton double girder overhead crane european type electric bridge crane is one kind of high/medium duty crane. It is composed with two sets bridge girder, two sets end carriage, lifting trolley, electrical control system and multipul sets safety devices.

According to different working environment requirements, the double girder bridge crane can be designed with different lifting tonnage and working strength. The lifting capacity can reach 600 tons and the working strength can be designed as ISO A3, A4, A5, A6, A7, A8 (FEM 1Am, 2M, 3M, 4M) respectively.

Based on such a powerful design, the crane can be used in a wide range of applications, including mechanical assembly workshops, mechanical repair workshops, warehouses, stone processing workshops, steel handling workshops, metallurgical workshops, chemical workshops, power stations, material yards and so on.

Main feature

1. 0~600 ton load capacity and multiple working duty design.

2. Suitable for all environment ( high/low temperature, explosion proof and so on) and full appicalition(Depending on lifting cargo, hanging beam, magnet, grab, C-hook even container spreader can be equiped.);

3. Easy operation and cabin or remote control for choice;

4. Easy for Installation and maintenance, meanwhile, overseas technical services available for installation and after-sales;

5. High strength design and 30years long life span;

6. Full safety devices equiped for each crane, like traveling/traversing limit switch, overload limit switch, lifting height limit switch, over/ low voltage protection device, overcurrent protection, emergency switch and so on, to promise crane work safe.

Technical data

Design drawing of double girder overhead crane

Warm tipsIn order to save cost and time for you,we need your provide below information:

1.Which kinds of overhead crane do you need?

2.FOB or CIF price?(If CIF price,tell us your destination port)

3.Quantity?(set)

4.Lifting capacity?(ton)

5.Lifting height?(m)

6.Span?(m) Send inquiry

7.Which kind of material does if lift?

8.Working voltage?(V,HZ,Phase)

9.Working environment?

10.How many hours the crane works one day?

11.Any other requirement do you need?

Brief introduction of double girder overhead crane

General descrptionTwo girders are simply stronger than one, making double girder traveling cranes the ideal solution for the area coverage handling of heavy loads up to 32/5t. Like all factory cranes, these units are available with a number of main girder connection versions to best suit new or existing buildings and the best in functionality, versatility and convenience. double girder cranes feature welded box beams. All the sections used for main girders and end girders are computer-optimized for high performance and low weight, benefits that pay in terms of strength and cost efficiency.

ApplicationThis crane is composed of main beam, end carriage, electric hoist, hoist trolley, electric power transmission device and operation room(as your demand).

This crane is usually used indoors, such as workshop, plant, stockyard, etc. to lift goods. It is prohibited to use the equipment in the combustible, explosive or corrosive environment.

Customer Focus

Trade termsWe can accept T/T,L/C,Credit card,Paypal,Trade assurance,Secure payment,etc.or as your demands

Delivery timeWithin 15 ~ 30 days after receiving your deposit

Products certificatesCE,BV,ISO,SGS,CUTR,etc. or as your demands

Sales service1.Pre-sales:provide professional design solution based on your demands;

2.Middle-sales:Regularly update production progress;

3.After-sales:International installation and maintenance engineers are ready to go abroad any time.

Our advantage1.China Top 3 crane, hoist and winch supplier with five factories to offer production and design service;

2.European cranes and hoists are available.;

3.Professional quotation and solution are offered within 24 hours;

4.Customized products to meet clients' customized requirements.

LH type 10/3t double girder overhead crane with hoist

Product Description

LH series double girder overhead crane with hoist trolley consists of box type main girder,end carriages, lifting trolley, long crane traveling system and electrical system. It relies on the longitudinal movement of the bridge frame along the track of the bridge frame along the track of the workshop, the lateral movement of the trolley along the direction of the main beam and the lifting motion of the hook.

1. Carbon steel of Fe37 or Fe52

2. ISO9001quality certificate

3. Low building clearance

4. Light weight

Parameters

LH type 10/3t double girder overhead crane with hoist' s main parameters in follow:

Packaging Details

Lifting machine QD type double girder 20 ton overhead crane

Main body is packed by high quality water-proof plastic woven cloths;

Spare parts are packed in high quality plywood box.

CE 3t Remote Control Workshop Eot Crane Single Girder Beam Overhead Crane

Product Description

1. The eot crane is a kind of crane with the bridge on the elevated track. The bridge frame runs longitudinally along the track laid on both sides of the elevated frame, and the crane trolley runs horizontally along the track laid on the bridge frame to form a rectangular working area, which can make full use of the space under the bridge frame to lift materials.

2. This eot crane is widely used in machinery manufacturing, petroleum, petrochemical, ports, railways, civil aviation, electric power, food, paper, building materials, electronics and other industries on-site construction operations, and material handling operations in workshops and warehouses, and are especially suitable for industrial construction operations and equipment hoisting in large factories.

Technical Parameters

Technical design base:

1. Loading Capacity: According to weight of lifting load, working environment, plant structure load capacity, crane wheel pressure and so on. Our cross travel overhead crane can be designed up to 20t capacity. Single girder electric crane overhead can be designed up to 20t capacity.

2. Span: According to distance between runways or columns in workshop, our engneers can derive specific technical scheme. Further more, if customer can provide layout of the plant, our engineer will offer precise and economic solution. Generally, span of crane can be up to 31.5m and available for customized span.

3. Lifting height: According to distance from roof top to ground in workshop, our engneers can confirm lifting height needed. Also, height from roof top to runway will be very important for installation. If customer can provide drawing of the plant section, we can find better choice for you.